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Manufacturing

Process 01

Design & Moulding

Discover the Extraordinary

We have an extensive range of moulds that produce superior designs

With customer centricity, we believe in curating exceptionally modern and classic-designed products. At Bell Sanitarywares, detailed design and moulding combine to create stunning, intricate pieces for the bathroom.

Our Ceramic moulding department's professional team of designers crafts each product with accuracy and care, using exquisite raw materials to ensure top-notch quality.

Thanks to our state-of-the-art design system alongwith our latest 3D Printing computer technology, we're able to produce a large number of products with ease. Plus, our gigantic storage facility offers an extensive range of sanitaryware products.

Design & Moulding
Process 02

Raw Material Processing

Crafting Sanitary Perfection

European Manufacturing standards for quality products

Our unwavering commitment to utilizing only premium raw materials and strictly adhering to European manufacturing standards ensures that our products are of unparalleled excellence.

Each product undergoes a thorough and meticulous inspection process in our quality control laboratory, affording you the assurance that you are receiving nothing short of the very best. Thus, this final batch of quality approved material is used for next process.

Furthermore, our integrated batch mixers play a critical role in manufacturing highly polished slurry that serves as the cornerstone for producing exceptional designs. Our quality assurance process includes stringent inspections of material composition at each stage of production.

Raw Material Processing
Process 03

Casting and Inspection

Ensuring Quality and Sustainability

Quality, Safety & Sustainability — Our Priority

Our company is equipped with the latest casting line and uses a meticulous process to ensure the highest quality casting results.

Our production process begins with the filling of the mould with slip, which results in the creation of a casting layer on the mould. We conduct final checks to ensure that joint edges are smooth, dimensions are met, and finishing is proper.

Our priority is maintaining a clean and safe working environment for our workers while ensuring our practices are eco-friendly and hygienic.

Casting and Inspection
Process 04

Glazing and Firing

Crafting Excellence With Precision

Perfecting Glaze and Firing — Quality Guaranteed

At Bell Sanitarywares, we prioritize quality and durability. We start by testing all raw materials with chemical and physical tests in our advance laboratory. Only qualified raw materials are used to prepare our glaze.

Our glazing process acts as a waterproof and germ protection layer that provides a smooth and hygienic surface with aesthetic appearance and resists the action of chemicals and various atmospheric agents.

We utilize the latest computerized control tunnel and shuttle kiln to produce high-strength, durable, and chemical-resistant products that stand the test of time.

Glazing and Firing
Process 05

Quality Control & Packing

Quality Control. Delivered

Spotting Flaws, with Expertise

A visual control stage is incorporated into the manufacturing process before packing to enhance the consistency of batches delivered to end-users and identify any production defects.

During this stage, products undergo a thorough inspection — primarily by the human eye — to identify any visible external flaws such as chips, cracks, scratches, holes, pitting, lumps, spots, notches, and glazing defects.

Once the quality tests are completed, the product is ready for packaging. To ensure the product reaches our customers in perfect condition, we use laminated boxes that increase strength and durability.

Quality Control & Packing